What is High Density Storage System? Five Reasons You Need It



The high density storage system is a warehouse solution that automates the process of storing, retrieving and moving inventory into, within, and out of warehouses to final consumers with little assistance from people. To completely automate processes, it uses software and technology including robotics and sensors. High-density storage solutions like vertical lift machines and vertical carousels operate in parallel with the existing warehouse management tools. They use AS/RS equipment like carrying vehicles, shuttles, and mini-loaders to store and retrieve goods or materials also working on the goods-to-person (GTP) principle.

High Density Storage System Shelving

We’ll go through the benefits of high-density storage systems in this post to help you decide if it’s right for you. Not to mention, these systems provide you. A variety of options will provide you with a significant competitive advantage to overcome your business challenges.

The main benefits of high-density storage systems that make them so popular for inventory control

1. Reduced Operational Costs Using Robotisation

Using fewer personnel, high-density storage systems enable the grouping of orders that belong to the same category or item. It also enables you to cut back on picking expenses, such as those related to floor space. This storage solution will enable you to increase your floor area by managing your inventory efficiently and utilising the overhead or vertical space. By automating the delivery of items to an operator. These systems aim to cut down on the time needed to move them from one location to another. The expenditures linked to a small workforce and working dangers can also be decreased through this procedure.

2. Boosts Employee Productivity

With the use of automated high density storage solutions, businesses can streamline supply chain management procedures and become more productive. Instead of replacing workers with robots, this usually entails helping employees perform. Their jobs more quickly and effectively and/or reallocating their time so that they can focus on more specialised tasks.

By eliminating the more tiresome and repetitive duties, these storage systems can raise employee satisfaction. You can optimise distribution centres, enhance workflow, and increase productivity with the aid of this technology.

3. Improved Inventory Management Through AI and Digitalisation

Unpredictable markets, impatient clients, and inconsistent procurement are common problems for the supply chain management. Due to the difficulty of monitoring supply and demand and manually balancing, there is a tremendous possibility of making costly errors.

Artificial intelligence and machine learning-based automated high-density storage solutions can assist with inventory management in such situations. Additionally, they can benefit from gathering market information, consumer needs, current inventory levels, restocking, and production lead times. The degree of automation can range from fundamental optimisation recommendations to wholly autonomous administration, depending on the needs of your operation. High-density automated storage solutions with digitalisation and artificial intelligence enable you to manage the best inventory with the least amount of manual labour.

In addition, you will observe increased efficiency, a list of the appropriate products at the appropriate time, the reduction of errors, and better experiences for all everyone, particularly customers.

4. Improves Accuracy

Receiving the wrong order is a significant factor in customers losing faith in an online retailer. High-density storage systems can assist in the elimination of errors by lowering the number of decisions a warehouse associate must make. Based on the preferences and instructions of the seller, this method enables you to choose the appropriate packaging for each order.

5. Improved Working Conditions and Safety

High density storage systems allow your staff to focus on tasks that add value rather than repetitive, boring work, which makes their jobs more fulfilling. This system lowers hiring costs and employee turnover while giving you the chance to make the most of your education and experience.

The majority of the inbound operations in a warehouse involve unloading the materials and properly assigning them to putaway tasks. Workers in warehouses are at risk for a variety of accidents, including slips, trips, and falls, as well as material handling accidents brought on by box drops and miscalculated ergonomic discomfort while lifting, tugging, or pushing.

When considering the benefits of installing high density storage systems in warehouses and distribution facilities, they not only improve space and inventory management but also streamline the process. Owning to the above-mentioned advantages, we can fully vouch in favour of high-density storage solutions; however, the final choice is subjective and depends on the individual needs of a business.